A tech tour at Auburn University is giving industry leaders a first look at an integrated composite manufacturing system expected to accelerate the next generation of US hypersonic programs.
Developed by Continuous Composites, the Composite Fiber 3D-Printing (CF3D) Enterprise system is designed to rapidly produce complex shapes while maintaining precision.
It features a 6-axis robotic arm capable of moving freely in any direction, managed in real time by a high-speed control system.
A rotating platform ensures composite fiber is laid flat across the print surface, while a smart steering capability places materials exactly where strength is needed.
Design modeling, toolpathing, and structural analysis are handled through CF3D’s proprietary Studio software, and manufacturing uses an ultraviolet-activated resin that hardens instantly during printing.
Versus Traditional Ways
The CF3D Enterprise combines automation, design, and improved structural performance in a single platform, eliminating bottlenecks in traditional composite production.
Unlike traditional methods, CF3D prints layer by layer with fibers placed along precise paths, creating geometrical shapes with enhanced strength and integrity.
It also minimizes waste by making the most out of fiber components, all while reducing the time it takes to print new materials.
Tech Tour Showcase
Auburn University’s Applied Research Institute (AUARI) will demonstrate the CF3D Enterprise to government officials, industry partners, and academic specialists, highlighting potential defense applications.
Discussions will explore the system’s deployment readiness and challenges in scaling to full production.
“This technology gives us the ability to explore fiber steering, complex geometries and digitally driven composite fabrication in ways that directly support Department of War research and transition objectives,” AUARI Lead Principal Research Engineer Luke Boyer said.
“It allows Auburn to showcase the infrastructure we have built here in Huntsville and to highlight how university-led research can align with mission driven manufacturing needs.”
The CF3D Enterprise tech tour is scheduled for March 11 in Huntsville, Alabama.
